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CUSTOM ELECTRICAL PANEL FABRICATION FOR IT APPLICATIONS

When equipment reliability depends on precise enclosures, mounting accuracy, and proper EMI shielding, standard off-the-shelf panels don't cut it. We fabricate custom electrical panels engineered to your exact specifications—from server rack enclosures to network equipment housings to industrial control panels.

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Our ISO 9001:2015 certified facility combines laser cutting precision, forming capabilities, and systematic quality control to deliver panels that meet dimensional tolerances, electrical safety standards, and installation requirements.

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ELECTRICAL PANELS WE FABRICATE

Our large-format fabrication capabilities and precision equipment handle diverse electrical panel requirements across IT and industrial applications.

Server Rack & IT Equipment Enclosures

Custom sheet metal enclosures for server racks, network equipment, and telecommunications infrastructure. We fabricate panels with precise mounting hole patterns, cable management provisions, and ventilation requirements that match your equipment specifications.

  • Rack mount panels and shelves

  • Front and rear access doors

  • Ventilated side panels

  • Cable management brackets

  • Custom mounting hardware

Electrical Distribution Panels

Power distribution enclosures that house circuit breakers, transformers, and electrical distribution equipment. Fabricated to NEMA specifications provided by the clients, with proper grounding provisions and safety compliance.
•    Main distribution panels
•    Sub-distribution enclosures
•    Transformer housings

Industrial Control Panels

Control panel enclosures for manufacturing equipment, building automation systems, and process control applications. Built to protect sensitive electronics while providing operator access.

  • PLC control enclosures

  • Instrumentation panels

  • Process control cabinets

Network & Telecom Panels

Enclosures designed for network switches, patch panels, fiber optics, and telecommunications infrastructure with proper cable management and equipment mounting.
•    Network equipment racks
•    Fiber optic enclosures
•    Telecommunications cabinets
•    Wall-mount network boxes

Design for Manufacturability Review

Electrical panel designs benefit from early fabrication input. Common considerations include:

  • Dimensional Optimization: Bend radii that work with standard tooling, hole placement and panel size optimization

  • Assembly Considerations: Weld accessibility for structural integrity, optimal clearance for hardware installation.

  • Cost Reduction Opportunities: Material gauge selection, optimal finish process, volume-based manufacturing efficiencies

COMMON DESIGN REVIEWS:

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Hole placement that maintains material strength

Panel size optimization for material utilization

Weld access for structural joints

Finish selection based on environment

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PRECISION FABRICATION FOR ELECTRICAL PANELS

Electrical panels demand dimensional accuracy for proper equipment fit, material selection for electrical safety, and finishing that meets environmental requirements. Our fabrication process delivers all three.

Laser Cutting Precision
Our Trumpf laser systems cut mounting holes, ventilation patterns, and panel profiles to ±0.003" tolerances. Precision hole placement ensures your equipment mounts align perfectly without field modifications.

  • Exact hole patterns for rack mount equipment (19" rack standards, custom spacing)

  • Clean edge quality that eliminates deburring requirements

  • Complex ventilation patterns for airflow management

  • Cutouts for displays, switches, and operator interfaces

 
Press Brake Forming for Large Panels
Our 230-ton Trumpf press brake with 120" bed handles large electrical panel components including:

  • Door panels up to 10 feet in length

  • Side panels and enclosure walls

  • Equipment mounting brackets

Coordinated material handling ensures large panels maintain dimensional accuracy through multiple bends.

Welding & Assembly
Complete panel assembly including:

  • TIG and MIG welding for structural integrity

  • Spot welding for mounting hardware

  • Hardware installation (hinges, latches, locks)

​Our welders follow documented procedures to ensure consistent weld quality and proper electrical grounding throughout the assembly.

Finishing for Environment & Appearance
Electrical panels face diverse environmental conditions. We offer finishing options that provide both protection and professional appearance:

  • Powder coating: Durable finish in standard or custom colors, excellent corrosion resistance

  • Anodizing (aluminum panels): Enhanced corrosion protection with electrical insulation properties

  • E-coating: Superior corrosion protection for harsh environments

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Material Slabs

Material Selection for Electrical Applications

We fabricate electrical panels from materials chosen for electrical properties, environmental resistance, and structural requirements.

CARBON STEEL

 

Cost-effective solution for indoor applications with excellent structural strength. Common in industrial control panels and distribution enclosures.

STAINLESS STEEL

 

304 and 316 Grades. Superior corrosion resistance. Naturally conductive with excellent grounding properties. Maintains appearance without coating

ALUMINUM

 

Lightweight panels with natural corrosion resistance. Excellent for applications where weight matters or when non-magnetic properties are required. 40% lighter than steel equivalents.

Not sure which material fits your application? Our team can recommend optimal material selection based on your environmental conditions, budget, and performance requirements.

COMPLETE FABRICATION CAPABILITES UNDER ONE ROOF

  • Integrated Capabilities: Every operation—from laser cutting to forming to welding to finishing—happens in our facility. No outsourcing. No coordination delays. One quality system controlling the entire process.

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  • Large-Format Capacity: Our 230-ton press brake with 120" bed handles electrical panel components that exceed the capacity of typical job shops. Large server rack doors, tall enclosure sides, and oversized distribution panels are standard work for our equipment.

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  • ISO 9001:2015 Certified Quality: Documented processes, systematic inspection, and traceable quality records ensure consistency from prototype through production. First-article inspection validates that production panels match your approved prototype.

 

  • AIAG Automotive Standards: The quality discipline required for automotive supply chains—zero-defect mindset, statistical process control, rigorous documentation—applied to every electrical panel project regardless of industry.

 

  • Prototype to Production Experience: We understand the journey from initial concept to full production. Our DFM reviews catch issues early, our prototyping process validates design decisions, and our production planning ensures efficient scaling.

RELATED FABRICATION CAPABILITIES

DISCUSS YOUR ELECTRICAL PANEL REQUIREMENTS

Whether you're developing a new electrical panel design or looking for a fabrication partner to replace unreliable supply, we can help.
Contact us today to learn more or request a quote and start your project with a proven partner.

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