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CUSTOM METAL FABRICATION FOR DATA CENTER INFRASTRUCTURE

Data center operations demand precision components that support critical infrastructure without failure. Power distribution systems, electrical enclosures, cooling systems, and structural assemblies require dimensional accuracy, material quality, and finish durability that meet installation specifications on the first attempt—no field modifications, no coordination delays during critical deployment windows.

DATA CENTER COMPONENTS WE FABRICATE

Our large-format capabilities and precision equipment handle the dimensional requirements and volume demands of data center infrastructure projects—from single custom electrical panels to production runs of rack components.​

Electrical Power Distribution

Cooling & Environmental Systems

Server Rack & Cabinet Systems

  • Power distribution unit (PDU) enclosures and panels

  • Main distribution panel assemblies

  • Electrical panel enclosures for critical power systems

  • Junction box enclosures and cable termination panels​​

  • Air handling unit housings

  • Hot aisle/cold aisle containment panels

  • Equipment mounting brackets for HVAC systems

  • Perforated airflow management panels

  • Condensate drain pans and collection systems

  • Custom server rack panels

  • 19" rack mount equipment panels (EIA-310-D standards)

  • Ventilated panels and doors

  • Cable management brackets and accessories

  • Equipment mounting shelves and trays

  • Blank racks and filler plates

Fabricated Data Center Applications

WHY DATA CENTERS CHOOSE METALFAB GROUP

Data center projects operate on tight timelines with zero tolerance for delays or field modifications. Our fabrication capabilities deliver the precision, capacity, and quality documentation these projects demand.

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Large-Format Fabrication Capacity

​​Our 230-ton Trumpf press brake with 120" bed handles data center electrical panels and structural components that exceed typical fabrication shop capacity. Panels measuring 72" x 60" or larger, tall cabinet doors exceeding 80" in height, and oversized distribution enclosures are standard work for our equipment.


This large-format capacity eliminates the need to segment panels into smaller sections with field assembly—reducing installation time, improving structural integrity, and eliminating potential failure points at seams.


Equipment specifications:

  • Press brake capacity: 230-ton (120" bed) for large-format panels, 96-ton (100" bed) for mid-size components

  • Laser cutting bed: 60" x 120"

  • Material thickness range: 22 ga to 10 ga (heavier gauges available)
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Precision for Critical Fit

Our Trumpf laser systems cut mounting hole patterns, rack standards, and panel profiles to ±0.003" tolerances. Equipment mounts align on the first install. Rack components fit together without adjustment. Enclosure assemblies close properly without forcing.


First-article inspection with Faro Arm CMM validates dimensional accuracy before production begins—catching any deviations when they're easy to correct, not after 50 panels have been fabricated.

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CNC Milling for Custom Mounting & Hardware Solutions

Data center installations often require custom mounting hardware, precision brackets, and complex components that exceed standard fabrication capabilities. Our two Haas CNC machining centers deliver the tight tolerances and complex geometries these applications demand.


Applications we machine: 
•    Custom mounting brackets with precise hole patterns
•    Equipment support structures requiring tight tolerances
•    Server rack mounting hardware and specialized adapters
•    Cable management components with complex profiles


Our CNC capacity complements laser cutting and forming operations—delivering complete solutions when data center components require both sheet metal fabrication and precision machining. All handled in-house without outsourcing delays.

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Material & Finish Options for Data Center Environments

Data center components face diverse environmental conditions—from climate-controlled server rooms to outdoor utility yards. Material and finish selection impact both performance and longevity.


Material options:

  • Cold-rolled steel: Standard for indoor electrical panels, smooth finish, tight tolerances

  • Hot-rolled steel: Structural components, cost-effective for large assemblies

  • Stainless steel (304/316): Outdoor enclosures, humid environments, coastal facilities

  • Aluminum (5052/6061): Weight-sensitive applications, seismic zones, naturally corrosion-resistant

 

Finish options:

  • Powder coating: Durable finish in RAL or custom colors, excellent corrosion resistance

  • Anodizing (aluminum): Enhanced protection with natural appearance

  • Zinc plating: Cost-effective corrosion protection for steel components

Material Finishes

ISO 9001:2015 Quality Documentation

Data center projects require documented quality verification for critical infrastructure components. Our ISO 9001:2015 certified quality management system provides the documentation and traceability data center contractors and facility managers expect.


Quality documentation we provide:
●    First-article inspection reports with dimensional verification
●    Material certifications and mill test reports
●    Weld procedure documentation and qualification records
●    Finish thickness verification and adhesion testing results
●    Custom inspection criteria documentation as specified

 

Systematic quality control throughout production:
●    First-article inspection validates production setup before full runs
●    In-process checks monitor dimensional consistency during production
●    Final inspection confirms spec compliance before shipment

Production Volume Flexibility

From single custom electrical panels for facility upgrades to production runs of hundreds of rack components for new build-outs, our processes scale efficiently across this volume range.


Volume capabilities:
●    Prototypes: Quick-turn fabrication for urgent deployments or design validation
●    Small production (10-50 units): Standard lead times with consistent quality
●    Mid-volume (50-250 units): Optimized processes, volume pricing, delivery scheduling
●    High-volume (250+ units): Dedicated production runs, inventory management, phased delivery

 

Lead times and pricing scale appropriately—you're not paying prototype pricing for production volumes.

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FULL-SERVICE INTEGRATION UNDER ONE ROOF

Data center installation schedules don't allow time for coordination delays between multiple subcontractors. Every operation occurs in our facility:

  • Laser cutting of flat patterns and hole patterns

  • Press brake forming of panels and structural components

  • CNC milling for preci sion hardware and complex components

  • Welding of assemblies and hardware attachment

  • Powder coating and finishing

  • Quality inspection and documentation

  • Packaging optimized for installation sequence

 

Benefits of integrated fabrication:

  • Single point of contact for entire project

  • No handoff delays between multiple vendors

  • Unified quality system controlling all processes

  • Faster response to design changes or field issues

  • Better cost control without markup stacking

FEATURED DATA CENTER PRODUCTS

Partner With MetalFab for for Data Center Infrastructure

Data center projects demand precision, capacity, and reliability. Our ISO 9001:2015 certified facility, large-format equipment, and experienced team deliver the quality and responsiveness critical infrastructure projects require

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